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ABOUT US
Company Background
Career
SERVICES
Precision Machining
Product Design & Prototyping
Additional Services
GET IN TOUCH
GET A QUOTE
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Services
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Periodic Maintenance
Periodic Maintenance Form
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PIC
*
Department
*
CNC
Spool
Autolathe
Shaft
Secondary process
Process
*
Machining
Turn Mill
Finishing
Periodic Maintenance
*
Daily / দৈনিক
Weekly / সাপ্তাহিক
Monthly / মাসিক
Quarterly / ত্রৈমাসিক
Yearly / বার্ষিক
Machines (Machining)
*
S1
S4
S5
S6
S7
S9
S11
S12
S14
M1
Machines (Turn Mill)
*
S2
Machines (Finishing)
*
S3
S8
S10
S13
Coolant concentration
0
1
2
3
4
5
6
7
8
9
10
Actual coolant concentration using refractometer.
Machines
*
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
Daily (CNC)
*
Hearing spindle check, any abnormal noise
Hearing belt check, any abnormal sound
Hearing chip conveyor, any abnormal sound
Coolant & Hydraulic pump temperature < 60°C
Coolant & Hydraulic fan motor running smoothly
Check ceiling LED lamp
Check machine lamp
Clean environment
Check Air Pressure Indicator (~0.4Mpa)
Check the level of Coolant, Lubricant, Hydraulic
Check the Bar Feeder operation
Daily (Spool)
*
Hearing spindle check, any abnormal noise
Hearing turret check, any abnormal noise
Hearing belt check, any abnormal sound
Hearing chip conveyor, any abnormal sound
Coolant & Hydraulic pump temperature < 60°C
Coolant & Hydraulic fan motor running smoothly
Check ceiling LED lamp
Check machine lamp
Clean environment
Coolant concentration level 5-7%
Check Air Pressure Indicator
Check the level of Coolant, Lubricant, Hydraulic
Weekly (CNC)
*
Check lubricationg oil level
Check hydraulic level
Air leakage check, piping
Collet/tooling in correct location
Oil leakage check
Weekly (Spool)
*
Check lubricationg oil level
Check hydraulic level
Air leakage check, piping
Jaw in correct location
Oil leakage check
Monthly (CNC)
*
Clean chip at coolant tank using chip filter machine
Clean machine fan
Monthly (Spool)
*
Grease at jaw & turret (if needed)
Clean chip at coolant tank using chip filter machine
Clean machine fan
Quarterly
*
Check tension of the spindle driving belt
Check any loosen connector at servo amplifier
Yearly
*
Backup PLC of NC machine
Replace battery if needed
Check backlash X
Check backlash Z
Machine problems that cannot be settled.
Abnormal sound with spindle
Abnormal sound with turret
Abnormal sound with belt
Abnormal sound with chip conveyor
Hydraulic motor high temperature
Coolant motor high temperature
Hydraulic fan motor not running
Machine lamp off
Celing LED lamp off
Hydraulic oil serious leakage
Bad coolant
Machine servo alarm
Jaw jammed
No alarm, but machine cannot run
Turret cannot rotate
Alarm
Machine(s) Trip
Monitor Problem
Air Leaking
Other
Other
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